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RotoEdge Pro
- Is a full plant management program. From worker login, inventory control, to machine arm production and productivity, and customer workorder completion.
- Makes you a paperless manufacturing facility. Eliminates lost paper, white board directions, sticky notes and paper that’s filled out incorrectly.
- Fixes your scheduling challenges. Plantwide. With significant focus on machine scheduling.
- Reduces Scrap. Information focuses on production when the machine is running not when after it comes off the machine.
- Is an easy-to-use, quickly-implemented software production system built specifically for rotomolding manufacturing challenges.
Solves the Manual, Paper-Oriented Process
Operating a rotational molding machine with multiple arms and molds requires time-consuming scheduling and order tracking. Most plants have done this manually. With paper. The result?
- Paper gets lost. Or filled out incorrectly.
- Even when the paper is perfect, you still have half the info.
- And every plant struggles with scheduling.
Rotomolders rely on complex spreadsheets, whiteboards and manual updates to track and manage customer orders, machine and even personnel training and production.
Once the manual schedule is completed, the information is handed off to machine operators, with the hope that they will complete the tasks as planned. Plant operators have had to constantly check inventory, and “walk the plant” to double-check product counts. Over time, this manual process leads to misplaced customer orders, having to hire more people, and lost production time.
ERP Can’t Solve the Problems
Complex ERP and accounting software applications were not created to manage the rotomolding cross-manufacturing tasks, scheduling, order tracking, resin requirements, labor output and scrap challenges. or productivity measurement.
RotoEdge Pro Eliminates Paper, Creates Real-time Productivity
- RotoEdge Pro is the first and only rotomolding-specific scheduling and production control application that solves complex manufacturing challenges.
- RotoEdge Pro software was developed to solve the problems of paper-based rotomolding scheduling, order tracking, change orders and updates.
- With RotoEdge Pro, operations managers can track machine productivity, available capacity, non-conforming or scrap product, trends and order status, as well as employee performance – all in real-time.
RotoEdge Pro is a Web-based application that runs securely in Amazon Web Services (AWS™). as: real-time machine scheduling, future production planning, order tracking, labor planning, and better inventory control, which allows rotomolding plant management to make fast, data-oriented, revenue-generating decisions.
RotoEdge Pro System - Features and Benefits Overview
Digital Scheduling
Real-time performance metrics
Up-to-the-minute digitally-available analysis of machine and team output, customer order fulfillment, productivity and scrap rates.
Performance Metrics
Digital Scheduling - advance personnel, machine, job, materials and customer project planning
No need for white board, spreadsheet / paper, Post-It notes, or “walk-around” scheduling. Digitally plan in advance the project’s needs, output, delivery and project completion timeline.
Seamless Integration
Fast, seamless integration. Touch screen efficiency from the plant-floor and machine login to the plant manager's desktop.
RotoEdge Pro is easily and quickly integrated with your machines and ERP systems. Most RotoEdge implementations take only a couple days.
ERP Compatibility
Works with all ERP and accounting systems
RotoEdge Pro is specifically designed and built for rotational molding operations that want to track machine output and still use their existing accounting and ERP systems.
Quick Implementation
Install, implement, train and begin using RotoEdge Pro with full plant-wide production in less than a week
Begin immediate productivity, job status, output, scrap tracking, and revenue improvement of your rotational molding operation.
Real-Time Dashboard
Real-time dashboard with production, output, revenue metrics.
Dashboard provides instant knowledge of margin, production and scrap metrics. Easily move / deploy personnel to high-margin projects to increase efficiency and revenue.
Touchscreen Login
Easy touchscreen personnel login and tracking - 24/7.
Analyze shift, personnel and machine output metrics and productivity. Increase training, add personnel or move people to increase efficiency and production on each machine / arm.
Culture Building
Creates a culture change that builds a strong team for the future.
RotoEdge Pro creates plant-wide efficiency by identifying training and productivity needs, output, and production and scrap challenges.
Management Control
Real-time Management awareness and process control.
RotoEdge Pro was designed for production teams to easily increase awareness and productivity. No more management waling around the plant to see whether a job is underway.
Run Rate Tracking
Individual Production Team members can track their run rate
Creates a culture change: Workers can measure productivity, efficiency and job progress. And be rewarded for it.